heat exchanger

专利摘要:
HEAT EXCHANGER. The present invention relates to a exchanger for use with a two-phase refrigerant, which includes an inlet sleeve (66), an outlet sleeve, and a plurality of refrigerant tubes (62) that hydraulically connect the gloves . A dispensing tube (68) has a plurality of holes (92) arranged in the inlet sleeve, where the end of the refrigerant tubes opposite the outlet sleeve extends into the inlet sleeve and abuts a surface (106) of the manifold, and a portion of an inner surface of the inlet sleeve which faces the surface of the manifold and the surface of the manifold define a first chamber (88). An opening (94) separates at least part of the distribution tube and the inlet sleeve, where the opening extends from at least the holes to the first chamber, in which at least one partition (96,100) has at least an opening (98,102) formed through it passes through the opening, and the partition separates the holes in the first chamber.
公开号:BR112014023082B1
申请号:R112014023082-0
申请日:2014-01-22
公开日:2020-11-24
发明作者:Steven Michael Wand；James Eric Bogart
申请人:Alcoil Usa Llc；
IPC主号:

专利说明:

[0001] [001] The present invention relates to heat exchangers usable for HVAC & R systems. More specifically, the present invention relates to heat exchangers for use with microchannel or multi-channel refrigerant tubes. BACKGROUND OF THE DESCRIPTION
[0002] [002] The heat exchangers used for the evaporation of two-phase refrigerant for air cooling and / or the dehumidification of air or gases, such as with heating, ventilation, air conditioning and refrigeration (HVAC & R) systems have come historically facing incredible challenges, requiring customized designs to be configured to operate correctly, while providing acceptable thermal performance by preventing adverse operating conditions such as oil extraction, unstable operation, inefficiencies in partial load operation, the passage of liquid that damages compressors, and other undesirable conditions. In a known heat exchanger 10 that has traditional fin and tube evaporation coils or tubes, as shown in FIG. 1, a refrigerant distributor 12 with supply tubes 14 is used to supply refrigerant in an individual tube or in groups of tubes 16 in the coil. Refrigerant speeds, size and / or enhancement of tubes 16, the total pressure drop in tubes 16, in combination with the distributor 12 comprising the supply tubes 14 are provided in an attempt to obtain an equal distribution of refrigerant or sufficient in the heat exchanger 10, to prevent oil leakage or oil extraction, prevent the extraction and sudden increase in refrigerant pressure, despite operating in adverse operating conditions. A control valve (not shown) controls the amount of refrigerant injected into the heat exchanger 10 based on the evaporator temperature, pressure and / or the superheated refrigerant 20 exiting the heat exchanger 10 through an outlet 22 of a sleeve refrigerant outlet 24.
[0003] [003] A stacked braze-braze plate heat exchanger 26, typically used as a refrigerant evaporator for refrigerant is generally described in FIGS. 2 and 3. The stamped plates 28 are stacked, with the adjacent plates defining a fluid channel for the refrigerant flow 20 in such a way that each alternating channel between a refrigerant inlet 34 and a refrigerant outlet 36 becomes a channel refrigerant to cool a fluid 30 flowing through a corresponding fluid channel between a fluid inlet 38 and a fluid outlet 40. A refrigerant distribution tube or distribution tube 32 is then inserted into the refrigerant inlet 34. The manifold 32 has holes positioned along a bottom of manifold 32 and pointing downwards in a direction substantially opposite to a primary flow direction 44 (FIGS. 2 and 4) of refrigerant 20 such that the refrigerant 20 is discharged from the refrigerant distribution tube 32 from the orifices 42 in an initial flow direction 46 before turning and flowing in the primary flow direction 44. This construction of distribution tube for brazing brazing plate heat exchangers has been sold in the United States since the early 1990s.
[0004] [004] FIG. 4 is based on a real photograph showing a cross section taken along line 4-4 of FIG. 3 from the bottom section of the plate heat exchanger 26, showing refrigerant inlet 34 and fluid outlet 40. Refrigerant inlet 34, distribution tube 32 with 0.08 inch holes 2 (2) are shown together. mm), and the plate channels 48. During operation, refrigerant 20 enters the refrigerant inlet 34 and proceeds inside the distribution tube 32, the refrigerant flow is measured or controlled through the holes 42 and enters the channels 48 of the heat exchanger formed between the alternating adjacent plates 28. With entry into channels 48 of the heat exchanger, the initial refrigerant flow direction 46 (FIG. 2) is turned in a substantially opposite primary flow direction 44 to flow towards to the plate channels 48 along a heat transfer surface 39 towards the refrigerant outlet 36 (FIG. 2). FIG. 4 shows an opening 50 between the door opening of the plate 52 and the outer diameter 54 of the manifold 32. In a later version, the outer diameter 54 of the manifold 32 fits firmly within the door opening of the board 52. Holes 42 are typically positioned in a 6 hour or 5 hour orientation relative to the direction of the primary refrigerant flow direction 44 (12 hour orientation).
[0005] [005] Other innovations in brazing brazing plates included indented elements perforated in the plates or plate doors. Another innovation used a sintered metal tube that, when inserted into the refrigerant inlet of the plate stack, provided atomization, with limited success. Although tube heat exchanger arrangements have improved refrigerant distribution, multiple challenges remain. These challenges include leaking oil at full load and partial load, inconsistent or below the expected performance at partial load, operational stability, and limitations associated with coolant injection, which limits the number of plates or depth that can effectively be used in a plate heat exchanger.
[0006] [006] development of flat tubes with ultra-small multiple port openings, also called microchannel tubes, as they are known in the state of the art, when configured as a heat exchanger evaporator used for air (gas) cooling in a system cooling or dehumidifying air, offering opportunities for improved operational efficiencies. However, the complexities and issues surrounding refrigerant distribution and optimal coil performance are many and need to be addressed. These issues and the complex phenomenon include, but are not limited to:
[0007] [007]. effects of the speed of entry of the refrigerant to be refrigerated;
[0008] [008]. ratio between liquid and gas at the entrance;
[0009] [009]. pressure drop from the orifice along the inlet manifold;
[0010] [010]. vertical redirection of the refrigerant upwards towards the multiple port tubes;
[0011] [011]. lateral redirection of the refrigerant flow to a large number of multiple parallel tubes;
[0012] [012]. exhaust coolant and liquid / gas recombination;
[0013] [013]. liquid / gas separation;
[0014] [014]. vertical flow and effects of gravity;
[0015] [015]. effects of the length or depth of the dispenser sleeve;
[0016] [016]. poor secondary distribution of refrigerant in the multi-port tubes,
[0017] [017]. compressor oil leak;
[0018] [018]. oil leakage and puddling;
[0019] [019]. minimum refrigerant speeds;
[0020] [020]. dynamics of the outlet sleeve and pressure drop;
[0021] [021]. cooling system operation from 100% of capacity to 10% of capacity;
[0022] [022]. minimum refrigerant charge requirements; and
[0023] [023]. consideration of the characteristics of the refrigerant type, such as R410a (high pressure, low volumetric gas) versus R134a (low pressure, high volumetric gas).
[0024] [024] U.S. Patent no. 7,143,605 refers to improving the distribution of refrigerant to tubular microchannel heat exchangers. Although U.S. Patent no. 7,143,605 use the previously known prior art and geometries similar to the tubular distributor used in the brazier brazing plate heat exchangers described previously, this patent also has several technical deficiencies and omissions. In actual practice and observation, these deficiencies are confirmed in brazed brazing plate heat exchangers and confirmed in microchannel tubular heat exchangers as identified below.
[0025] [025] Other methods experienced for use with heat exchangers that have tubes or plates, such as in U.S. Patent no. 6,688,137, refer to the directing of the injection of the feeding tube to the gloves and the recirculation of refrigerant. All of these methods have tried to induce and improve the distribution feed of the combination of liquid and gaseous refrigerant inlet, but most solutions have limited functionality or operating range, or a simple design operating point.
[0026] [026] Through visual observation, tests and desired design attributes for an air to evaporator heat exchanger, a refrigerant distributor augmented with such heat exchanger is presented here to incorporate new features and functionality required for the efficient work for microchannel tubular heat exchangers. The heat exchanger of the present invention works in combination with the vertical tube orientation and, to work in combination with normal and oversized distributor sleeves for optimal thermal performance and to counteract the effects of the pressure drop of the sleeve distributor and to provide a uniform coolant distribution in the inlet manifold and to provide a uniform injection across all multiple port tubes, over a wide range of operating conditions and design issues. In addition, the heat exchanger of the present invention will work in any orientation of the microchannel tube or the refrigerant tube between vertical and horizontal such as an evaporator or a condenser.
[0027] [027] Distributor of the present invention can also be operated in reverse refrigerant flow for heating work in a refrigerant heating pump system, and by using standard automatic switching valves that allow the same evaporator heat exchanger to be then used as a condenser for the heating operation.
[0028] [028] In addition, the distributor of the present invention can be applied to historical configurations of the microchannel heat exchanger with round sleeve distributors (FIGS. 18-21) and non-round sleeve distributors.
[0029] [029] The operation of the heat exchanger of the present invention differs from the heat exchanger of the brazing plate type. In the brazing plate heat exchanger, the refrigerant, after having passed through the distributor doors, enters directly into the heat transfer surface that promotes the boiling of the refrigerant, creating gas to propel the refrigerant upwards towards the plate structure. Whereas, in a heat exchanger embodiment of the present invention, the refrigerant must pass through the orifices of the distributor, be directed to the area of the tube, where each tube is isolated from the adjacent tube, and the refrigerant is then injected into the areas inlet pipe, and where a second refrigerant distribution feature is accommodated.
[0030] [030] Heat exchanger of the present invention differs significantly from U.S. patent no. 7,143,605 and the other technique known in many ways, including features that provide a deliberate separation of gas / liquid from the fluid delivered to the distributor, the use of a dike arrangement to facilitate the injection of coolant into the orifices formed in the distributor, directional control of refrigerant flow to the inlet or inlet sleeve and then to microchannel or multi-port tubes or refrigerant tubes, the use of secondary openings to create a pressure drop to propel the refrigerant and to spread from substantially uniform way the liquid across the length of the sleeve, a ternary set of openings to inject the refrigerant into the tube chamber (s), the insulation of each tube as mini chambers or secondary chambers to prevent the flow of refrigerant between the refrigerant tubes before entering tubes, the use of surface geometry or surface elements to trap and capture liquid in order to feed the multi-port tubes or refrigerant tubes, and the method of modifying the tube inlet to change the distribution of refrigerant to the multi-port tube or the refrigerant tube. SUMMARY OF THE INVENTION
[0031] [031] One embodiment of the invention is a heat exchanger for use with a two-phase refrigerant that includes an inlet sleeve and an outlet sleeve spaced from the inlet sleeve. A plurality of refrigerant tubes hydraulically connect the inlet sleeve to the outlet sleeve. A delivery tube having a plurality of holes is arranged in the inlet sleeve, where the end of the refrigerant tubes opposite the outlet sleeve extends into the inlet sleeve and abuts a surface of the delivery tube. A portion of an inner surface of the inlet sleeve faces the surface of the manifold and the surface of the manifold defines a first chamber. An opening of between about 0.01 inch and about 0.3 inch separates at least part of the manifold and the inlet sleeve. The opening extends from at least the holes to the first chamber. At least one partition that has at least one opening formed through it passes through the opening, and the partition separates the holes in the first chamber.
[0032] [032] Another embodiment of the invention is a heat exchanger for use with a two-phase refrigerant that includes an inlet sleeve and an outlet sleeve spaced from the inlet sleeve. A plurality of refrigerant tubes hydraulically connect the inlet sleeve to the outlet sleeve. A delivery tube having a plurality of holes is arranged in the inlet sleeve, where the end of the refrigerant tubes opposite the outlet sleeve extends into the inlet sleeve and abuts a surface of the delivery tube. A portion of an inner surface of the inlet sleeve faces the surface of the distributor's cooling pipes and the surface of the distribution pipe defines a first chamber. The surface of the dispensing tube has surface elements for holding and capturing the refrigerant in such a way that each opening formed in the refrigerant tubes forms a secondary chamber with them. An opening between about 0.01 inch and about 0.3 inch separates at least part of the manifold and the inlet sleeve, where the opening extends from at least the holes to the first chamber. At least one partition that has at least one opening formed through it passes through the opening, and the partition separates the holes in the first chamber. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] [033] FIG. 1 is a conventional heat exchanger that has a fin and tube coils.
[0034] [034] FIGS. 2 and 3 are different views of a conventional plate heat exchanger.
[0035] [035] FIG. 4 is a cross section taken from the plate heat exchanger taken along line 4-4 of FIG. 3.
[0036] [036] FIG. 5 is a perspective view of an exemplary heat exchanger.
[0037] [037] FIG. 6 is an enlarged partial perspective view of the heat exchanger of FIG. 5.
[0038] [038] FIG. 7 is a partial detached view of the heat exchanger of FIG. 5.
[0039] [039] FIG. 8 is a perspective view of a multi-port tube for heat exchanger amplifier.
[0040] [040] FIG. 9 is an end view of an inlet sleeve.
[0041] [041] FIG. 10 is an enlarged partial perspective view of the inlet sleeve of FIG. 9.
[0042] [042] FIG. 11 is an enlarged end view of the inlet sleeve of FIG. 9.
[0043] [043] FIGS. 12A, 12B and 12C show the inlet sleeve positioned in three different orientations.
[0044] [044] FIG. 13 is an end view of an exemplary dispenser for insertion into the inlet sleeve.
[0045] [045] FIG. 14 is a bottom perspective view of the dispenser of FIG. 13.
[0046] [046] FIG. 15 is a partially rotated side view of the dispenser of FIG. 13.
[0047] [047] FIG. 16 is a perspective view of an exemplary embodiment of a distributor deflector / seal for use with the inlet sleeve.
[0048] [048] FIG. 17 is a highlighted view of the inlet sleeve with ο deflector / distributor seal installed.
[0049] [049] FIGS. 18 to 21 are different views of an exemplary embodiment of an entry glove.
[0050] [050] FIG. 22 is a partially rotated end view of an exemplary embodiment of a refrigerant tube.
[0051] [051] FIG. 23 is a partially rotated end view of an exemplary embodiment of a refrigerant tube.
[0052] [052] FIG. 24 is an enlarged partial detached view between an example refrigerant tube and dispenser. DESCRIPTION OF THE DISCLOSURE
[0053] [053] The heat exchanger modalities of the present invention have mechanical attributes that create uniform distribution and injection of refrigerant in the multi-port microchannel tubes or in the multi-port tubes or in the refrigerant tubes and others, and more specifically in the openings formed in each of the refrigerant tubes, and create specific characteristics of the heat exchanger, with the purpose of operating the heat exchanger as an evaporator or as a condenser in a refrigerant-based system. Although the behavioral complexities associated with the operation of the heat exchanger are not fully understood, a general description of the operation that is believed to occur is provided to explain the mechanical characteristics and innovations.
[0054] [054] As an evaporator, the heat exchanger 60 comprises multiple microchannels, multiple port tubes or a plurality of refrigerant tubes or refrigerant tubes 62. Each refrigerant tube 62 includes at least one opening 63 formed therein, with an upper outlet manifold sleeve or outlet sleeve 64 and a lower inlet manifold sleeve or inlet sleeve 66 hydraulically connected to each refrigerant pipe 62. Inlet sleeve 66 receives a refrigerant manifold or distribution 68 which has a built-in refrigerant dispenser, as shown collectively in FIGS. 5 to 10 of the inlet sleeve 66 in which a refrigerant dispenser or manifold 68 is received. A combination of these components and / or features substantially comprises the heat exchanger of the present invention, including special features of the refrigerant distribution tube 68 in the bottom sleeve or inlet sleeve 66. The gas / liquid two-phase refrigerant 70 enters a inlet or inlet connection, then enters the lower heat exchanger manifold or inlet sleeve 66, which contains the new manifold 68. The two-phase refrigerant 70 is progressively expanded in the manifold to the multi-port pipes 63, where the refrigerant 70 enters and begins to boil and evaporate in the tubes 62, creating a cooling effect to cool the air 74 (FIG. 7) or the gas that passes through the external fins 72 which are integrally brazed brazing and thermally conduct the heat from the air 74 to the tubes 62. The two-phase refrigerant 70 boils until only the superheated gas 76 remains and travels out of the tubes 62 r to the upper sleeve or outlet sleeve 64 (FIG. 5), where the gas 76 is then directed to the outlet 78 of the heat exchanger 60. The thermal control of the heat exchanger 60 is carried out by a typical control valve in the industry (not shown) that regulates the amount of refrigerant 70 that enters heat exchanger 60 based on superheat temperature, pressure or another refrigerant operating parameter or another parameter or operating condition of an HVAC & R system.
[0055] [055] As shown in FIG. 10, a lower dispenser or inlet sleeve 66 comprises a round or non-round chamber 80, in which a second tube, such as an extrusion (hereinafter referred to as dispenser or distribution tube 68) is nested. As shown in FIG. 11, the distribution tube 68 creates three chambers 84, 86, 88 in which the two-phase refrigerant 70 enters the chamber 84 defined by the inner surface 90 of the distribution tube 68 (chamber 86), and then is forced or injected through a plurality of injected orifices 92 towards a chamber 86 located in an opening 94 between or separating the distributor or inlet sleeve 64 and the distribution pipe 68. Refrigerant 70 moves along the opening 94 between the pipe dispenser 68 and the dispenser or inlet sleeve 66 and passes through a tab or partition 96 through the opening 94. As also shown in FIGS. 11 and 15, partition 96 has a plurality of openings 98 formed through it and then through a plurality of openings 102 formed in a corresponding plurality of partitions 100 spanning opening 94. In the plurality of openings 102, refrigerant 70 is injected in chamber 88, which contains an entry area for one end of the microchannel tubes or the cooler tubes 62, whereby the two-phase refrigerant 70 can be forcibly directed or injected into the cooler tubes 62. Indicated in a otherwise, the end 104 of the refrigerant tubes 62 positioned opposite the outlet sleeve 64 extends through a notch 142 which has the opposite flanges 109 (FIG. 17) for receiving the refrigerant tubes 62 within the inlet sleeve 66 and abuts a surface 106 of the manifold 68, a portion of an inner surface 108 of the inlet sleeve 66 facing the surface 106 of the manifold 68 and surface 106 of the distribution tube 68 defining the chamber 88. Although the exemplary embodiments show the tubes or partitions 96, 100 extending out of the distribution tube 68, one or more of the partitions may extend into the inlet sleeve 66.
[0056] [056] A distribution tube 68 exemplifying the present invention is typically the maximum or ideal internal diameter (or cross-sectional area if the inlet sleeve 66 is not circular) that can be received by the inlet sleeve 66, thereby creating a large inlet chamber 84. This increased cross-sectional area allows a combination of low and high refrigerant inlet speeds and accommodates changing characteristics of the refrigerant distribution profile within the distribution pipe 68. The diameter in the cross section (or area ) of chamber 84 or defined by the inner surface 90 of manifold 68 may vary from about a multiple of once or once (X) the cross-sectional area of the inlet connection 112, preferably up to a larger cross-sectional area , up to 5 times or greater. In other words, in one embodiment, a ratio between the cross-sectional area of the distribution tube 68 defined by the inner surface 90 and the cross-section ratio defined by the inner surface 90 of the inlet connection 112 is greater than about 5: 1; greater than about 4: 1; greater than about 3: 1; between about 1: 1 and about 5: 1; between about 2: 1 and about 5: 1; between about 3: 1 and about 5: 1; between about 4: 1 and about 5: 1; is about 1: 1; is about 2: 1; is about 3: 1; is about 4: 1; is about 5: 1, or any appropriate subrange of it. This larger size distribution tube 68 demonstrated an ability to use the atomized refrigerant entering the distribution tube 68, but it also induces the separation of liquid and gaseous refrigerant, allowing liquid refrigerant 71 to enter to form a puddle (FIG. 11 ), as well as by the gravity at the bottom of the distribution tube 68 near the orifices, while receiving and distributing refrigerant 70 (which includes liquid refrigerant 71) in the long manifold inlet sleeves 66 without problems of poor distribution. The terms distributor glove, glove distributor, distributor inlet glove or inlet glove can be used interchangeably.
[0057] [057] It should be understood that the flow of refrigerant 70 through or downstream of the orifices 92 also includes the flow of liquid refrigerant 71, even if not explicitly indicated.
[0058] [058] The manifold 68 then has an outwardly extended region 114, such as a raised ridge (FIGS. 12 to 13) of an inner wall or the inner surface 90 of chamber 84 of the manifold 68. The holes formed in or extending across the elevated ridge or outward 114 region of the manifold have an area between about 0.0003 square inch (in2) and about 0.03 square inch (in2), and can be circular (respectively, about 0.02 inch and about 0.2 inch in diameter) or non-circular. (FIGS. 13 to 14). As also shown in FIGS. 11 and 14, the holes 92 formed in the region extended out 114 and with a geometric axis 56 extending through the holes 92 are oriented between about 150 degrees and about 180 degrees with respect to a geometric axis 110 which is substantially coincident with a direction of the refrigerant flow 70 through the refrigerant tubes 62. Otherwise indicated, the orifices 92, as also shown in FIGS. 11 and 14, are substantially aligned with each other. That is, the holes 92, which coincide with a plane 58, the geometric axis 56 and the geometric axis 150 that extends along the longitudinal length of the distribution pipe 68, subtends an angle between about 150 degrees and about 180 degrees with respect to plane 58 and a plane 148 that coincides with axes 110 and 150.
[0059] [059] These orifices 92 induce a pressure drop of CSD 70 (which includes CSD 71) when entering a second chamber 86 and improve the distribution of CSD 70 of chamber 84 when the appropriate range of pressure drop through orifices 92 is used. The raised ridge or the extended outward region 114 allows all orifices 92 to be slightly vertically oriented or else generally oriented vertically above a pool of liquid refrigerant 71 (FIGS. 12A, 12B, 12C) that will accumulate at the bottom of the chamber 84, regardless of the orientation of the refrigerant tubes between a horizontal position (Fif. 12A) and a vertical position (FIG. 12C), thereby creating a dike effect and allowing the coolant 71 to flow substantially evenly into the orifices 92 and into chamber 86, thereby also ensuring a uniform distribution of refrigerant 70 (including liquid refrigerant 71) exiting chamber 84. The number of holes 92 formed in the distribution tube 68 can be arranged in such a way that a orifice 92 is operatively associated with a multi-port or refrigerant tube 62, orifice 92 is operatively associated with two refrigerant tubes 62, one orifice 92 is operatively associated with three refrigerant tubes 62, etc., up to whatever is desired for the pressure drop and the desired ratio between the orifice and tube (orifice 92 and refrigerant tube 62), and also depending on the size of the hole 92.
[0060] [060] In one embodiment, as shown in FIG. 11, delivery tube 68 is also nested or arranged in such a way that an opening 94 between at least part of the inlet sleeve 66 and delivery tube 68 is minimized to about 0.3 inch to about 0.01 inch, thereby creating chamber 86. Controlling the dimensions of aperture 94 is critical and is achieved by positioning the flaps or dividers 96, 100, 101 that extend between the facing surfaces of the distribution tube 68 and the inlet sleeve 66 In one embodiment, design elements, such as tabs or dividers, can position the distribution tube 68 in relation to the distributor sleeve or the inlet distributor or the inlet sleeve 66. One or more of the projected elements or tabs or dividers 96, 100, 101 can extend outwardly across the surfaces of the manifold and / or the manifold or inlet manifold or inlet manifold.
[0061] [061] In one embodiment, aperture 94 is between about 0.01 inch and about 0.02 inch, between about 0.01 inch and about 0.03 inch, between about 0.01 inch and about 0.04 inch, between about 0.01 inch and about 0.05 inch, between about 0.01 inch and about 0.06 inch, between about 0.01 inch and about 0.07 inch , between about 0.01 inch and about 0.08 inch, between about 0.01 inch and about 0.09 inch, between about 0.01 inch and about 0.1 inch, between about 0.01 inch and about 0.15 inch, between about 0.01 inch and about 0.2 inch, between about 0.01 inch and about 0.25 inch, between about 0.01 inch and about 0 .3 inch, between about 0.05 inch and about 0.1 inch, between about 0.05 inch and about 0.2 inch, between about 0.05 inch and about 0.25 inch, between about 0.05 inch and about 0.3 inch, between about 0.1 inch and about 0.15 inch, between about 0.1 inch and about 0.2 inch, between about 0.1 inch and about 0.3 inch, between about 0.15 inch and about 0, 2 inch, between about 0.15 inch and about 0.25 inch, between about 0.15 inch and about 0.3 inch, between about 0.2 inch and about 0.25 inch, between about 0.2 inch and about 0.3 inch, or any appropriate sub-band. In another embodiment, aperture 94 is about 0.01 inch, about 0.02 inch, about 0.03 inch, about 0.04 inch, about 0.05 inch, about 0.06 inch, about 0.07 inch, about 0.08 inch, about 0.09 inch, about 0.1 inch, about 0.11 inch, about 0.12 inch, about 0.13 inch , about 0.14 inch, about 0.15 inch, about 0.16 inch, about 0.17 inch, about 0.18 inch, about 0.19 inch, about 0.2 inch, about 0.25 inch, about 0.3 inch, or any appropriate subrange of it.
[0062] [062] Since the mixture of liquid and gaseous refrigerant 70 (which also includes liquid refrigerant 71) enters the chamber 86 collectively through multiple holes 92 arranged between the distribution tube 68 and the distributor sleeve or inlet sleeve 66 , and due to the narrow passage or opening 94, the two-phase refrigerant 70 will spread out laterally over the length of the distribution tube 68 while the refrigerant 70 moves vertically along the chamber 86, but not in such a way that the Refrigerant 70 cannot migrate or easily flow massively along the length of the inlet sleeve 66, providing a substantially uniform flow along the inlet sleeve 66. The opening 94, when correctly sized within the range provided above, also ensures optimal refrigerant speed and virtually eliminates the leakage or retention of any oil in the refrigerant at this stage over a wide range of operating conditions. istema.
[0063] [063] The positioning tabs or tabs 101 in the opening 94 also have a second function in which the positioning tab or tab positioned vertically below and substantially opposite the raised ridge or extended region 114 and the tabs or tabs 101 found thereafter in the opening 94, tabs or dividers 101 and / or connecting surfaces 144, 146 opposite chamber 86 (as shown in FIGS. 11, 13 to 15) will block the flow of refrigerant in one direction at opening 94, while the flap or partition 96 in fluid communication with the chamber 86 positioned vertically above the raised ridge or the region extended out 114, (as shown in FIGS. 5, 11, 13 to 15) has at least one opening that allows the two-stage refrigerant 70 passes through it, expands and accelerates beyond the positioning tab or divider 96, and refrigerant 70 is thus pushed along chamber 86 into chamber 88 (FIG. 11). In one embodiment, a single opening 98, such as a continuous notch, can be formed on the flap or partition 96. In one embodiment, a plurality of openings 98, such as a plurality of notches, can be formed on the flap or partition 96. In one embodiment, more than one tab or partition 96 can be used, where each partition 96 has one or more openings 98.
[0064] [064] When the refrigerant 70 passes through the flaps or dividers of 100 and openings 102 formed there, the refrigerant 70 reaches the chamber 88. These openings 98, 102 formed in the positioning flaps or dividers 96, 100 can be machined, serrated, etched, stamped or formed in any appropriate manner, or be or include a mesh structure, sintered metal, wire fabric or other porous or permeable structure, as long as a target pressure drop is obtained. The target pressure drop is related to the type of refrigerant used, the size of the openings 98, 102 and other parameters or values, including the operating conditions of the system. The number of openings 96 formed in the positioning tab or partition 96 can be arranged in such a way that an opening 98 is operatively associated with two tubes of multiple ports or of refrigerant 62, an opening 98 is associated operatively with two tubes of multiple ports or refrigerant. refrigerant 62, an opening 98 is operatively associated with three multi-port or refrigerant tubes 62, or higher ratios between the openings 98 and the number of multi-port or refrigerant tubes 62, but alternatively it can also be a reason lower than an opening 98 for a multiple door or refrigerant pipe 62. That is, in one embodiment, an opening 98 can be operatively associated with more than one multiple door or refrigerant pipe 62. Thus, the openings 98 on the positioning tabs or tabs 96, push the refrigerant 70 forward (both vertically and laterally) as the mixture of two phases expands through s of the openings 98, and it helps to spread the two-stage refrigerant 70 across the width of the inlet sleeve 66.
[0065] [065] In one embodiment, as shown in FIG. 18, the two-phase refrigerant 70 flows through the orifices 92 of the chamber 84 and into the chamber 86 along a part of the opening 94 which has a controlled spacing between at least a part of the facing surfaces of the distribution tube 68 and the sleeve inlet 66 to chamber 88. However, refrigerant 70 flowing through orifices 92 of chamber 84 and into chamber 86 is prevented from flowing along opening parts 94a, 94b, and through one or more of the flaps or dividers 101 and connecting surfaces 144, 146, such that refrigerant 70 is prevented from flowing in one direction from holes 92, through chamber 86 and then into chamber 88. In addition, as is also shown in FIGS. 18 and 19, refrigerant 70 finds a partition 96 that has one or more openings 98 and then finds a pair of dividers 100 that have one or more openings 102 before refrigerant 70 reaches chamber 88. As also shown in FIGS . 20, 21 which operates in a manner similar to the heat exchanger construction shown in FIGS. 18 to 19, shelf 96 is not used, and only shelf 101 is used. In another embodiment, a single partition that has one or more openings positioned in chamber 86 can be used to inject refrigerant from holes 92 or chamber 84 into chamber 88.
[0066] [066] It should be understood that terms that are related to guidance, such as above, below, etc., are provided for the understanding of the invention and are not intended to be limiting.
[0067] [067] As shown, a second set of positioning tab (s) or divider (s) 100 (FIGS. 11, 13 to 15) is positioned very close and only on one side of the distribution tube 68. This flap (s) or partition (s) 100 also has (have) openings 102 machined, serrated, etched or stamped along the length of the flap (s) or partition (s) 100, and / or a mesh or another suitable porous or permeable structure can be used. The number of openings 102 formed in this last (s) flap (s) or partition (s) 100 can be arranged in such a way that an opening 102 is operatively associated with a multi-port or refrigerant tube 6, two openings 102 are operatively associated with a multi-port or refrigerant tube 62, three openings 102 are operatively associated with a multi-port or refrigerant tube 62, or higher ratios between openings 102 and the multi-port or refrigerant tube 62 That is, in one embodiment, more than three openings 102 can be operatively associated with a multi-port or refrigerant tube 62. These positioning flap (s) or divider (s) 100 also extend ( m) between the inlet sleeve 66 and the distribution tube 68 and provides (m) a final seal between them and an additional set of openings 102 formed in the flaps or partitions 100, in such a way that the liquid and gaseous refrigerant of two 70 phases in the chamber ra 86 can be injected into chamber 88, which is in fluid communication with microchannel tubes (multiple ports) or refrigerant 62.
[0068] [068] An upper section of the manifold 68 includes a surface 106 which can be substantially flat and smooth or, as shown collectively in FIGS. 11 and 13, includes surface elements 116 such as ridges 118 that extend out of surface 106 between about 0.01 inch and about 0.1 inch and between about 0.01 inch and about 0.1 inch between adjacent ridges 118. When ridges 118 are used on a substantially flat surface 106, the operation of the manifold 68 improves, the flow of refrigerant 70 into the multi-channel or refrigerant multi-port tubes is improved, and the oil leakage is also substantially prevented, and allows a close contact interface with the multi-port tubes of microchannels or refrigerant 62. For the purposes in this case, the close contact interface includes ends of the refrigerant tubes 62 in close proximity to and / or adjoining ridges 118. With surface elements 116 such as ridges 118 arranged on surface 106 of manifold 68, the heat exchanger can also be tilted at various angles them (FIGS. 12A, 12B, 12C), as these peaks 118 will prevent or slow the fall of liquid refrigerant 71 to one side or the lower region of chamber 88. With openings 102 located in a lower position of the melt when the heat exchanger is tilted (FIG. 12A), as also shown in FIG. 11, the continuous flow of refrigerant 70 from openings 102 will aggressively agitate the liquid phase refrigerant of refrigerant 70 collected in chamber 88 in such a way that excess liquid refrigerant will be substantially prevented from accumulating in the lower region of chamber 88 and will be rearranged and reinjected throughout the chamber 88.
[0069] [069] In one embodiment, the ridges 118 extend out of the surface 106 between about 0.01 inch and about 0.02 inch, between about 0.01 inch and about 0.03 inch, between about from 0.01 inch and about 0.04 inch, between about 0.01 inch and about 0.05 inch, between about 0.01 inch and about 0.06 inch, between about 0.01 inch and about 0.07 inch, between about 0.01 inch and about 0.08 inch, between about 0.01 inch and about 0.09 inch, between about 0.01 inch and about 0, 1 inch, between about 0.02 inch and about 0.03 inch, between about 0.02 inch and about 0.04 inch, between about 0.02 inch and about 0.05 inch, between about 0.02 inch and about 0.06 inch, between about 0.02 inch and about 0.07 inch, between about 0.02 inch and about 0.08 inch, between about 0.02 inch and about 0.09 inch, between about 0.02 inch and about 0.1 inch, between about 0.03 inch and about 0.04 inch, between about 0.03 inch and about 0.05 inch, between about 0.03 inch and about 0.06 inch, between about 0.03 inch and about 0.07 inch, between about 0.03 inch and about 0.08 inch, between about 0.03 inch and about 0.09 inch, between about 0.03 inch and about 0.1 inch, between about 0.04 inch and about 0.05 inch, between about 0.04 inch and about 0.06 inch, between about 0.04 inch and about 0.07 inch, between about 0.04 inch and about 0.08 inch, between about 0.04 inch and about 0.09 inch, between about 0.04 inch and about 0.1 inch, between about 0.05 inch and about 0.06 inch, between about 0.05 inch and about 0.07 inch, between about 0.05 inch and about 0.08 inch, between about 0.05 inch and about 0.09 inch, between about 0.05 inch and about 0.1 inch, en between about 0.06 inch and about 0.07 inch, between about 0.06 inch and about 0.08 inch, between about 0.06 inch and about 0.09 inch, between about 0, 06 inch and about 0.1 inch, between about 0.07 inch and about 0.08 inch, between about 0.07 inch and about 0.09 inch, between about 0.07 inch and about 0.1 inch, between about 0.08 inch and about 0.09 inch, between about 0.08 inch and about 0.1 inch, between about 0.09 inch and about 0.1 inch, or any appropriate sub-range of the same. In another embodiment, ridges 118 extend out of surface 106 about 0.01 inch, about 0.02 inch, about 0.03 inch, about 0.04 inch, about 0.05 inch , about 0.06 inch, about 0.07 inch, about 0.08 inch, about 0.09 inch, about 0.1 inch, or any appropriate sub-band thereof.
[0070] [070] In one embodiment, the distance between adjacent ridges 118 is between about 0.01 inch and about 0.02 inch, between about 0.01 inch and about 0.03 inch, between about 0, 01 inch and about 0.04 inch, between about 0.01 inch and about 0.05 inch, between about 0.01 inch and about 0.06 inch, between about 0.01 inch and about 0.07 inch, between about 0.01 inch and about 0.08 inch, between about 0.01 inch and about 0.09 inch, between about 0.01 inch and about 0.1 inch, between about 0.02 inch and about 0.03 inch, between about 0.02 inch and about 0.04 inch, between about 0.02 inch and about 0.05 inch, between about 0, 02 inch and about 0.06 inch, between about 0.02 inch and about 0.07 inch, between about 0.02 inch and about 0.08 inch, between about 0.02 inch and about 0.09 inch, between about 0.02 inch and about 0.1 inch between about 0.03 inch and about 0.04 inch, between about 0.03 inch and about 0.05 inch, between about 0.03 inch and about 0.06 inch, between about 0.03 inch and about 0.07 inch, between about 0.03 inch and about 0.08 inch, between about 0.03 inch and about 0.09 inch, between about 0.03 inch and about 0.1 inch, between about 0.04 inch and about 0.05 inch, between about 0.04 inch and about 0.06 inch, between about 0.04 inch and about 0.07 inch, between about 0.04 inch and about 0.08 inch, between about 0.04 inch and about 0.09 inch, between about 0.04 inch and about 0.1 inch, between about 0.05 inch and about 0.06 inch, between about 0.05 inch and about 0.07 inch, between about 0.05 inch and about 0.08 inch, between about 0.05 inch and about 0.09 inch, between about 0.05 inch and about 0.1 inch, between ce about 0.06 inch and about 0.07 inch, between about 0.06 inch and about 0.08 inch, between about 0.06 inch and about 0.09 inch, between about 0.06 inch and about 0.1 inch, between about 0.07 inch and about 0.08 inch, between about 0.07 inch and about 0.09 inch, between about 0.07 inch and about 0 , 1 inch, between about 0.08 inch and about 0.09 inch, between about 0.08 inch and about 0.1 inch, between about 0.09 inch and about 0.1 inch, or any appropriate subrange of it. In another embodiment, the magnitude of the distances between adjacent ridges 118 is about 0.01 inch, about 0.02 inch, about 0.03 inch, about 0.04 inch, about 0.05 inch , about 0.06 inch, about 0.07 inch, about 0.08 inch, about 0.09 inch, about 0.1 inch, or any appropriate sub-band thereof.
[0071] [071] It should be understood that any bands / sub-bands of the distances of the ridges 118 extending out of the surface 106 can be used in combination with any bands / sub-bands of distances between the adjacent peaks 118.
[0072] [072] It should be understood that chambers 84, 86, 88 are sealed or isolated from each other, as shown in FIGS. 16 to 17. In other words, for the proper operation of the system, refrigerant 70 (which includes liquid refrigerant 71) received by inlet sleeve 66 and finally discharged into refrigerant tubes 62 involves the flow of refrigerant 70 in series through respective chambers 84, 86, 88. That is, it is important that chambers 84, 86, 88 are sealed in a way that ensures that the refrigerant flow 70 in a sequence other than from chamber 84 to chamber 86 and then to the chamber 88 is prevented. As also shown in FIGS. 16 to 17, a deflector / seal 119 includes a body 128 that extends outwardly towards a peripheral or external flange 120 configured to be sealed by the inner surfaces 124, 126 of the inlet sleeve 66. As also shown in FIG. 17, deflector / seal 119 body 128 also includes a displaced region 130, in which body 128 the displaced region 130 is configured to abut both end 105 and inner surface 90 of manifold 68 (FIGS. 11, 14 ). As also shown in FIGS. 16 to 17, the displaced region 130 transitions to an internal flange 122 and has an opening 132. As also shown in FIG. 17, opening 132 is sized to be substantially smaller and positioned towards the bottom or bottom of the manifold 68 to serve as a liquid deflector and / or to serve as an orifice to improve the injection of refrigerant into the manifold 68 In another embodiment, the internal flange 122 can be minimized to maximize the cross-sectional area that flows into the manifold 68. The distributor baffle / seal 119 is typically fully welded in place, with all contact points between the distributor baffle / seal 119 and the corresponding inner surfaces 124, 126 of the inlet sleeve and the end 105 of the manifold 68 being welded with strong brazing to create the fluid-tight seal.
[0073] [073] Other sealing techniques for chambers 84, 86, 88 may include welding, stamping or other appropriate methods or apparatus. Inlet sleeve 66 is shown in FIG. 17 as a cutout, with the deflector / seal 119 installed. In this configuration, the deflector / seal 119 is placed between the refrigerant pipe 62A and the refrigerant pipe 62B, when the refrigerant pipe 62A is inactive or a solid pipe. In other embodiments, the deflector / seal 119 can be placed in front of the refrigerant pipe 62A when desired.
[0074] [074] In one embodiment, as shown in FIGS. 13 through 15, openings 98, 102 can be mutually aligned with each other. In one embodiment, the openings 98, 102 can be at least partially misaligned from each other. In one embodiment, one or more of the openings 98, 102 may be of an area in cross section and / or similar shape. In one embodiment, one or more of the openings 98, 102 can be of an area in cross section and / or dissimilar shape.
[0075] [075] Another feature of the present invention is that the injection of the two-phase refrigerant 70 into chamber 88 (FIG. 11) occurs between each microchannel (multiple port) or refrigerant 62 tubes. In addition, the openings 63 (FIG. 8) formed in each tube of the multiplicity of microchannel or refrigerant tubes 62 associated with the end 104 of the refrigerant tubes 62 are positioned quite close to the surface elements 116, such as a plurality of ridges 118 separated from each other by a region 121 such as a recess or a gutter. A region or trough 121 is aligned with each opening 63 each of each microchannel or refrigerant tube 62, with a corresponding pair of ridges 118 positioned along each side of an opening 63 of a microchannel or refrigerant tube 62, such that an interface 134 (FIG. 11) with the multiple ports or openings 63 of the microchannel or refrigerant tubes 62 and the ridges 118 and rails 121 formed on the surface 106 (FIG. 11) of the distribution tube 68 create secondary chambers 136 (FIG. 11) with each opening 63 (FIG. 8). This interface 134 substantially isolates each secondary chamber 136 from each other sufficiently, so that the migration of liquid and / or gaseous refrigerant 70 along the length of the inlet sleeve 66 (from opening 63 to opening 63 of refrigerant pipe 62) is contained but not eliminated.
[0076] [076] This restriction feature of the refrigerant migration 70 between the tube openings 63 of the microchannel tubes or the refrigerant 62 is important to keep the refrigerant injection substantially the same in the tube openings 63. This feature also counteracts the effects of the outlet pressure drop and random instabilities in the refrigerant that boils in the openings 63 of the microchannel tubes 62, which can also induce significant poor refrigerant distribution, and loss of heat exchanger performance of heat. In one embodiment, the rails 121 are similar, for example, they may have depths and / or shapes or profiles substantially similar to each other. In one embodiment, at least two rails 121 are different, for example, they may have depths or shapes or profiles dissimilar to each other. In one embodiment, the depths and / or the widths and / or the shapes or profiles of the rails 121 may be different from other rails 121, (see FIG. 24), as long as a pair of ridges 118 is positioned on each side each opening 63 to establish a secondary chamber 136 between them. In one embodiment, the ridges of at least one pair of ridges 118 for an opening 63 of the corresponding distribution tube are adjacent to each other. In one embodiment, at least one region between a pair of ridges 118 is different from another region between another pair of ridges 118. In one embodiment, as shown in FIG. 22, the spacing 140 between adjacent openings 63 may be different from at least one other spacing between adjacent openings 63, such as spacing 141. In another embodiment, the geometric shapes of openings 63 may be different from each other, such as like the 63C aperture. However, in order to achieve maximum operational efficiency, each opening 63 must form a secondary chamber 136, that is, having projected surface elements 116, such as ridges 118 positioned on each side of each opening 63, as previously discussed. and as shown in FIG. 24.
[0077] [077] Another feature of the heat exchanger of the present invention is that the ports or openings 63 in the microchannel or refrigerant tube 62 are sized appropriately to obtain optimum boiling and speed of the refrigerant. Another related option for improved performance is the use of a microchannel or refrigerant tube 62 with sizes of ports or openings 63 that are different from each other, such as openings 63 that gradually increase across the width of tube 62, as as shown in FIG. 23. This selective compressed door arrangement allows more refrigerant to enter selected doors or openings 63 in such a way that thermal performance is improved again. The size of the door or opening 63 can be changed or induced by introducing a cutout of varying depth 138 (compression) formed on the inlet side of the microchannel or refrigerant tube 62 (FIG. 23 versus the uncut tube of FIG. 22 ) that forms an interface 134 (FIG. 11) with the surface 106 of the distribution tube 68. As shown in FIG. 23, the sizes of the doors and openings 63 can be compressed (restricted) to about 20 percent of the original opening 63 in a first door or opening 63A and gradually be compressed (restricted) to about 100 percent of the original opening in one last port or 63B tube opening. In one embodiment, the sizes of the doors or openings 63 may vary in a non-uniform and / or non-gradual manner, if desired.
[0078] [078] The heat exchanger of the invention accommodates a range of refrigerant pressure drops in the multi-port microchannel or refrigerant tube 62, which can affect the refrigerant distribution, whether it be a low or moderately high pressure drop. The heat exchanger of the invention also uses or accommodates low and medium pressure drops in outlet sleeve 64 (FIG. 5), which can also have a significant effect and influence on the distribution of the refrigerant that enters the pipes of multiple ports or refrigerant 62 at full charge and partial charge. The pressure drop through the outlet manifold sleeve 64, in combination with the pressure drops of the refrigerant pipe 62, can induce poor distribution of the refrigerant entering the multiple port or refrigerant pipes 62. Thus, the chambers secondary 136 and opening (s) 102 (FIG. 15), with the ideal pressure drop, neutralize the combined pressure drops of the inlet sleeve 68 and the refrigerant pipe 62, and will substantially correct or minimize the poor refrigerant distribution, where poor distribution creates a loss of thermal performance and capacity, as seen and regulated by the control valve to maintain a target refrigerant overheat temperature or pressure.
[0079] [079] In practice, in general, and as shown in FIGS. 11 and 14 to 15, when the heat exchanger of the present invention is used as an evaporator, the heat exchanger is used to induce a low to high pressure drop through a first set of orifices 92 to provide a refrigerant distribution substantially uniform distribution tube 68 (chamber 84), and at the entrance to chamber 86, and then a second set of low pressure drop openings 98 is used to propel and further improve the distribution of refrigerant 70, and a third set of openings 102 for injecting a third refrigerant 70 into the final chamber 88 at a low or high pressure drop, whereby the two-phase refrigerant 70 can be substantially injected and also isolated to enter each individual opening 63 of the refrigerant tube 62.
[0080] [080] In practice, when the heat exchanger is used as a condenser that reverses the flow directions of the refrigerant as shown in FIGS. 5 and 11 and as discussed below, the refrigerant enters the upper dispenser sleeve 64 and is then condensed into the refrigerant tubes 62, the liquid refrigerant 71 flows in the reverse direction through all three chambers 88, 86, 84 and comes out of the bottom dispenser sleeve 66. All three chambers 84, 86, 88 can be optimized for the minimum liquid refrigerant pressure drop, and the bottom dispenser sleeve 66 can contain a small amount of liquid refrigerant 71 and serve as a mini-receiver, as described in the applicant's copending patent application 12691920, which is hereby incorporated by reference in its entirety. An optional coolant deflector as described in the patent application can be used to add the mini receiver feature to the distributor or heat exchanger.
[0081] [081] Although the invention has been described with reference to a preferred embodiment, it should be understood by those skilled in the art that various changes can be made and that equivalents can be replaced by their elements without departing from the scope of the invention. In addition, many modifications can be made to adapt a particular or essential situation to the teachings of the invention without departing from its essential scope. Therefore, it is intended that the invention is not limited to the particular modality presented as the best contemplated embodiment of the present invention, but that the invention includes all modalities that fall within the scope of the appended claims.

权利要求:
Claims (20)
[0001]
Heat exchanger for use with a two-phase refrigerant comprising: an entry sleeve (66); an outlet sleeve (64) spaced from the inlet sleeve (66); a plurality of refrigerant tubes (62) that hydraulically connect the inlet sleeve (66) to the outlet sleeve (64); a dispensing tube (68) having a plurality of holes (92) arranged in the inlet sleeve (66), where the end of the refrigerant tubes opposite the outlet sleeve (64) extends into the inlet sleeve ( 66) and abuts a surface (106) of the manifold (68), and part of an inner surface (108) of the inlet sleeve (66) that faces the surface (106) of the manifold (68) ) and the surface (106) of the distribution tube (68) define a first chamber (88); characterized by an opening (94) between 0.254 mm (0.01 inch) and 7.62 mm (0.3 inch) that separates at least part of the distribution tube (68) and the inlet sleeve (66), in which the opening (94) extends from at least the holes (92) to the first chamber (88), in which at least one partition (96) which has at least one opening (98) formed through it passes through the opening (94 ), and the partition (96) separates the holes (92) from the first chamber (88).
[0002]
Heat exchanger according to claim 1, characterized by the fact that the plurality of orifices (92) is generally oriented vertically above the pooled liquid refrigerant that is collected in the distribution pipe (68) when the refrigerant pipes (62 ) are oriented between a horizontal position and a vertical position, creating a dike effect such that the flow of liquid refrigerant is substantially uniform through the holes (92) and towards the opening (94).
[0003]
Heat exchanger according to claim 1, characterized by the fact that the cross-sectional area of each hole of the plurality of holes (92) is between 0.19 mm2 (0.0003 in2) and 19.35 mm2 (0 , 03 in2).
[0004]
Heat exchanger according to claim 1, characterized by the fact that the plurality of orifices (92) is positioned between 150 degrees and 180 degrees with respect to a geometric axis (110) substantially coinciding with a direction of the refrigerant flow through the plurality of refrigerant tubes (62).
[0005]
Heat exchanger, according to claim 4, characterized by the fact that the plurality of holes (92) are in substantial alignment in relation to a plane coinciding with a geometric axis that extends along the longitudinal length of the distribution pipe ( 68) and coinciding with a direction of the refrigerant flow through the plurality of refrigerant tubes (62).
[0006]
Heat exchanger according to claim 4, characterized in that the plurality of holes (92) extends through an outwardly extending region (114) of an inner surface (90) of the distribution tube (68) .
[0007]
Heat exchanger according to claim 6, characterized by the fact that the plurality of orifices (92) is in general oriented vertically above the pooled liquid refrigerant collected in the distribution pipe (68) when the refrigerant pipes (62) are oriented between a horizontal position and a vertical position, creating a dike effect such that the flow of liquid refrigerant is substantially uniform through the holes (92) and into the opening (94).
[0008]
Heat exchanger according to claim 1, characterized by the fact that, between the distribution pipe (68) and the inlet sleeve (66), the refrigerant flow is prevented between the plurality of holes (92) and the first chamber (88) in a direction opposite to the plurality of holes (92) for at least one opening (98).
[0009]
Heat exchanger according to claim 1, characterized by the fact that a ratio between the area in cross section defined by an internal surface (90) of the distribution pipe (68) and an area in cross section of an inlet connection with the inlet sleeve (66) is greater than 5: 1.
[0010]
Heat exchanger according to claim 1, characterized by the fact that a ratio between the area in cross section defined by an internal surface (90) of the distribution pipe (68) and an area in cross section of an inlet connection (112) with the inlet sleeve (66) is between 1: 1 and 5: 1.
[0011]
Heat exchanger according to claim 1, characterized by the fact that a ratio between the area in cross section defined by an internal surface (90) of the distribution pipe (68) and an area in cross section of an inlet connection (112) with the input sleeve (66) is between 2: 1 and 5: 1.
[0012]
Heat exchanger according to claim 1, characterized by the fact that a ratio between the area in cross section defined by an internal surface (90) of the distribution pipe (68) and an area in cross section of an inlet connection (112) with the input sleeve (66) is between 3: 1 and 5: 1.
[0013]
Heat exchanger according to claim 1, characterized by the fact that a ratio between the area in cross section defined by an internal surface (90) of the distribution pipe (68) and an area in cross section of an inlet connection (112) with the inlet sleeve (66) is between 4: 1 and 5: 1.
[0014]
Heat exchanger for use with a two-phase refrigerant comprising: an entry sleeve (66); an outlet sleeve (64) spaced from the inlet sleeve (66); a plurality of refrigerant tubes (62) that hydraulically connect the inlet sleeve (66) to the outlet sleeve (64); a dispensing tube (68) having a plurality of holes (92) arranged in the inlet sleeve (66), where the end of the refrigerant tubes opposite the outlet sleeve (64) extends into the inlet sleeve ( 66) and abuts a distribution tube surface (68), and part of an inner surface (108) of the inlet sleeve (66) that faces the surface of the refrigerant distribution tubes and the surface of the distribution tube distribution (68) define a first chamber (88); the distribution tube surface (68) has surface elements (116) to contain and capture the refrigerant in such a way that each opening (63) formed in the refrigerant tubes (62) forms a secondary chamber (136) with the same ; characterized by an opening between 6.45 mm2 (0.01 inch) and 193.55 mm2 (0.3 inch) that separates at least part of the distribution tube (68) and the inlet sleeve (66), in which the opening it extends from at least the holes for the first chamber (88), in which at least one partition that has at least one opening formed through it passes through the opening, and the partition separates the holes of the first chamber (88).
[0015]
Heat exchanger according to claim 14, characterized in that the surface elements (116) comprise a plurality of ridges (118), and each opening formed in the refrigerant tubes corresponds to a pair of ridges (118), and a ridge of the pair of ridges (118) is positioned along each side of each opening to form the secondary chamber (136) with it.
[0016]
Heat exchanger according to claim 15, characterized in that at least the ridges of a pair of ridges (118) for a corresponding opening of the distribution tube (68) are adjacent to each other.
[0017]
Heat exchanger according to claim 15, characterized by the fact that at least one region between the pair of ridges (118) is different from another region among another of the pair of ridges (118).
[0018]
Heat exchanger according to claim 14, characterized in that at least part of at least one opening of the refrigerant pipe (63) has a cross-sectional area different from another opening of the refrigerant pipe (63) .
[0019]
Heat exchanger according to claim 14, characterized by the fact that the plurality of orifices (92) is in general oriented vertically above the pooled liquid refrigerant collected in the distribution pipe (68) when the refrigerant pipes (62) are oriented between a horizontal position and a vertical position, creating a dike effect such that the liquid coolant flow is substantially uniform through the holes (92) and towards the opening (94).
[0020]
Heat exchanger, according to claim 14, characterized by the fact that the cross-sectional area of each hole of the plurality of holes (92) is between 0.19 mm2 (0.0003 in2) and 19.35 mm2 (0 , 03 in2).

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FR3061950B1|2016-11-30|2020-02-14|Valeo Systemes Thermiques|DEVICE FOR HOMOGENEIZING THE DISTRIBUTION OF A REFRIGERANT FLUID WITHIN THE TUBES OF A HEAT EXCHANGER CONSTITUTING A REFRIGERANT FLUID CIRCUIT|

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FR3059396B1|2016-11-30|2020-12-04|Valeo Systemes Thermiques|REFRIGERANT FLUID DISTRIBUTION DEVICE INSIDE A COLLECTOR BOX OF A HEAT EXCHANGER|

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FR3062473B1|2017-01-31|2019-04-19|Valeo Systemes Thermiques|COLLECTOR FOR HEAT EXCHANGER.|

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FR3075349B1|2017-12-19|2020-05-15|Valeo Systemes Thermiques|DEVICE FOR DISPENSING A REFRIGERANT FLUID INSIDE A COLLECTOR BOX OF A HEAT EXCHANGER, AND COLLECTOR BOX PROVIDED WITH SUCH A DISPENSING DEVICE|

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WO2019207805A1|2018-04-27|2019-10-31|日立ジョンソンコントロールズ空調株式会社|Heat exchanger and air conditioner with same|

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CN110940220B|2018-09-25|2022-03-01|丹佛斯有限公司|Distribution pipe assembly for heat exchanger, and header pipe assembly and heat exchanger having the same|

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CN110345668B|2018-12-30|2021-02-26|浙江吉智新能源汽车科技有限公司|Integrated radiator assembly|

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法律状态:
2018-11-13| B06F| Objections, documents and/or translations needed after an examination request according art. 34 industrial property law|

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2019-12-03| B06U| Preliminary requirement: requests with searches performed by other patent offices: suspension of the patent application procedure|

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2020-06-02| B06A| Notification to applicant to reply to the report for non-patentability or inadequacy of the application according art. 36 industrial patent law|

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2020-09-08| B09A| Decision: intention to grant|

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2020-11-24| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 22/01/2014, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201361756232P| true| 2013-01-24|2013-01-24|

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US61/756,232|2013-01-24|

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PCT/US2014/012481|WO2014116660A1|2013-01-24|2014-01-22|Heat exchanger|

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